| Summary: | Drilling is one of the most common processes involved in different cutting operations and may affect the mechanical properties of the workpiece by creating residual stresses around the opened hole and highly stressed on the newly formed surface. Nevertheless, when it comes to the living tissues, drilling assumes more attention to guarantee a non-invasive procedure. Drilling of bone is common in orthopaedic surgical process, to produce a hole to screw insertion to fix the fractured members for immobilization, or even in dental implant interventions. This work describes a conventional drilling process performed on solid rigid polyurethane foams blocks with similar mechanical properties to the human bone. A dynamic and numerical study was conducted to evaluate the use of different drill diameters (4, 5 and 6mm) on the stresses generated during the process.
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